Your Professional Multi-Dimensional Force Sensor Supplier
Xian Baochen Information Technology Co., Ltd. is located in high-tech Zone, Xi 'an, Shaanxi Province, China, is a focus on sensors, transmitters, inverters, power semiconductor devices and supporting instruments R & D, manufacturing, sales and service enterprises. The company invests in research and development team, cooperates with excellent universities, integrates industry resources, and provides the best quality solutions for domestic and foreign users. Enterprise mission: to meet user needs and create value for customers.
Why choose us
Sales Market
We Products are exported to Europe, America, Southeast Asia, West Asia, Central Asia and other countries around the world. Our products are well received in these markets.
Our Service
Able to quickly respond to customer needs, to provide personalized customization, timely delivery, professional technical support and perfect after-sales service.
Strict Quality Control System
Able to efficiently produce large quantities of products, advanced production processes and stable supply chains, the implementation of strict quality control system. Constantly introduce new technologies and new materials to improve product performance and production efficiency.
Wide Range of Applications
Through the EU CE, RoHs testing, products are widely used in petrochemical, water conservancy and hydrology, machinery and equipment, automobile manufacturing, industrial process control, weighing measurement, people's livelihood applications and other fields.
Triaxial Load Cell Sensor
Triaxial Load Cell Sensor are essential components within the realm of electronic devices, serving as crucial elements in the measurement and detection of force and weight. These sophisticated instruments are designed to convert mechanical force into an electrical signal, making them indispensable in various applications such as industrial automation, robotics, medical equipment, and more. Force sensors and load cells come in various shapes and sizes, each tailored to specific functions and environments. They are engineered to offer precision and reliability, ensuring accurate measurements in demanding conditions.
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Techncial specifcaiton |
||
|
Capacity |
N |
10,20,30,50 |
|
Safe overload |
%FS |
120 |
|
Rated output |
mV/V |
1.0±0.5%mV ( 10~500N) 1.0±0.5%mV (2000N) |
|
Ultimate overload |
%FS |
150 |
|
Excitation voltage |
Vdc |
≤6 |
|
Combined error |
%FS |
≤±0.2% |
|
Non-linearity |
%FS |
± 0.2 |
|
Hysteresis |
%FS |
± 0.2 |
|
Repeatability |
%FS |
± 0.2 |
|
Creep |
%FS/30min |
± 0.2 |
|
Input resistance |
Ω |
350 ± 10 |
|
Output resistance |
Ω |
350 ± 10 |
|
Insulation resistance |
M Ω |
≥ 2000 @ 50 Vdc |
|
Operating temperature range |
℃ |
-20~ +60 |
|
Compensated temperature range |
℃ |
-10 ~ +40 |
|
Temperature coefficient of SPAN |
%FS/10℃ |
± 0.2 |
|
Temperature coefficient of ZERO |
%FS/10℃ |
± 0.2 |
|
Electrical connection |
Cable |
4 core shielded PVC cable,2m |
Multi-directional Measurements
Three - axis load cells can measure loads along different axes. Therefore, this makes them ideal for applications where forces can be in any arbitrary direction. Their versatility means that only one cell is needed to capture comprehensive loading data instead of multiple single-axis sensors.
High Precision
Three - axis load cells come with high accuracy. Normally, their typical measurement error margin is around ≈ ± 0.1 %. Thus, this high degree of precision is useful when working in various industries, such as construction and composite works, which require exact measurements to ensure safety and performance.
Robust and Durable
Most of these cells are designed with durability in mind. They can be constructed from stainless steel or aluminum alloy and constructed to stand hostile environments, including extreme temperatures, humidity, and dust conditions. They are proven to be trustable and secure, even in these most rigorous working conditions.
Real-time Data Acquisition
Three - axis load cells often integrate easily with modern systems and do data acquisition for load data in real-time. This capacity for dynamic loading data enables instant feedback during tests or processes. Therefore, it allows active systems to adjust based on current loading conditions.
Compact Design
Three - axis load cells come compact to the extent of not compromising functionality. Hence, This makes them easy to integrate into different designs or constrained spaces where conventional load cells would be impossible to fit.
Types of Triaxial Load Cell Sensor
Compression Load Cells
Three - axis strain gauges frequently use embedded components in the 3 -axis load cell configuration for compression applications. In addition, users can find these load cells in pressing and weighing bins. Electronic balance methods are usually applied to estimate the compression loads on the surface at the upper side of the load cell. The force is transferred and measured strain, then transformed into stress, resulting in high accuracy.
Tension Load Cells
The tension type - three axis load cells also use embedded strain gauges on the member that works. However, these cells measure tensile forces rather than compressive ones. Often, users can find tension load cells in such applications as rope and chain dynamometers, and they are well suited for measuring weight. In addition, data from these cells are usually collected, converted, and filtered through the data acquisition system to analyze them.
Bending Load Cells
Bending load cells measure the load by bending a known element. This configuration integrates three - axis sensitivity. The integrated bending strain gauges into the cell's sensing element ensure that multiple load types are applied and measured simultaneously. This tool is common in applications where an object is expected to flex due to a load, and the precise control of such flexing is critical in achieving accurate measurement.
Single Point Load Cells
Although primarily designed for single-axis use, some single-point load cells have been adjusted to measure three axes. These cells are popular for use in digital weighing scales. For example, incorporating this kind of load cell into a scale allows for an accurate reading of weight even while the scale is slightly tilted or used unevenly.
Applications of Triaxial Load Cell Sensor
Material Testing
Three axis load cells are widely applied in mechanical examination, and this is particularly true for complex evaluations of the material structural integrity. Multi-directional loads measurement ability makes them suitable for assessing how materials such as metals, composites, and polymers will behave under realistic operational conditions.
01
Aerospace Industry
Weighing loads in different orientations is crucial in the aerospace industry. Three axis load cells help engineers and quality control personnel measure and evaluate the load behavior of components like wings, fuselages, and landing gear systems under various directional weights. This helps predict how airship parts will respond to typical flight stresses.
02
Automotive Testing
In an automotive testing cycle, three - axis load cells help check suspension systems, brake components, and chassis dynamics under multi- directional forces. This generates crucial insights into vehicle performance and safety in real-world driving conditions.
03
Robotics
Three axis load cells help balance and control applications in robotics, including robotic grippers and walkers. In addition, they help the robots measure the applied loads in different directions, making it possible for them to adapt in real-time to the changes in their environment. For example, these cells in robotic surgery provide surgeons with force feedback while performing delicate operations.
04
Composite Materials
Multi-axis load cells also play an integral role in evaluating the mechanical action of composite materials. They help researchers understand this complex =, behavior by measuring the loads in different directions, which gives information on how due to this material, flexibility and durability will be achieved.
05
Load Capacity
The capacity of a three - axis load cell to support varies depending on the construction application. Normally, these cells are designed to measure from a few Newtons to several kiloNewtons.
Materials
Three - axis load cells are constructed from either stainless steel or aluminum alloy. Stainless steel cells ensure enhanced durability, whereas aluminum cells weigh lighter and are often easier to manufacture, thus being ideal for lab applications.
Accuracy and precision
Therefore, three - axis load cells have an outstanding level of accuracy. This is mostly due to their sensitivity to small variations in load. Normal standard errors vary from ± 0.1 % to ± 0.5 %. Also, notable advancements in load cell design technology can effectively reduce the margin of error further.
IP Rating
Many three - axis load cells come with protective enclosures rated for IP65, IP67, or higher. It denotes that the load cells are dust-tight and can withstand water ingress to some degree. Therefore, this makes them suitable for rugged outdoors.
Connection type
Three - axis load cells are either wired or wireless. Wired load cells have constant electrical connection, normally via an analog signal. In contrast, wireless load cells communicate via radio frequency or Bluetooth, eliminating the need for physical cabling containers but requiring battery power.
Quality and safety considerations of Triaxial Load Cell Sensor
Environmental Protection
Three - axis load cells are often employed in industries where they withstand extreme temperatures, and there exists dust and moisture. It, therefore, means that the safety measures taken during these operations influence the measurement accuracy considerably. Notably, many of these cells are produced with sealed casings that meet the IP standards. Hence, these cells protect themselves from the ingress of liquid or solid, ensuring uninterrupted operations even in hostile surroundings.
Overload Prevention
In addition, safety is a key concern when using load cells. For instance, a three - axis load cell that is subjected to load beyond its capacity runs the risk of damaging itself and may quite easily compromise the structure it is embedded in. Therefore, most modern load cells come with built-in overload protection features. Generally, these features absorb excess forces without distortion or breakage to the measurement components, hence safeguarding cell integrity and ensured safety.
Calibration and Testing
Precise calibration for the three - axis load cell is very important in its performance and measurement reliability. This calls for adoption of standardized procedures during calibration and periodic re-calibration given the load variations in the operating environment. This not only guarantees compliance with ISO standards but also ensures safety values are maintained at a margin. Additionally, load cell manufacturers may have set the recommended frequencies for cell calibration based on application intensity.
Installation and Handling
Proper installation is critical for a three axis load cell to perform its intended purpose. During the installation phase, several safety concerns come into mind. For instance, if misaligned during installation, the cell will be put under unnecessary strain, resulting in distorted readings and potential cell damage, not to mention the equipment that employs it. There should also be adherence to manufacturer's guidance on load cell mounting and connection to enable optimum performance while ensuring safety follows the attached protocol.
Electrical Safety
Wireless load cells communicate signals without physical conduction. While this offers operational flexibility, it equally requires attention to power management and signal integrity. Battery-operated load cells come with the risk of depletion battery levels, which in turn affects signal quality. Consequently, periodic checks and notifications for battery replacement or recharge are critical to ensuring uninterrupted operational flow and measurement reliability and thus making important contributions toward overall system safety.
FAQ
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