Your Professional Tension Pressure Sensor Supplier
Xian Baochen Information Technology Co., Ltd. is located in high-tech Zone, Xi 'an, Shaanxi Province, China, is a focus on sensors, transmitters, inverters, power semiconductor devices and supporting instruments R & D, manufacturing, sales and service enterprises. The company invests in research and development team, cooperates with excellent universities, integrates industry resources, and provides the best quality solutions for domestic and foreign users. Enterprise mission: to meet user needs and create value for customers.
Why choose us
Sales Market
We Products are exported to Europe, America, Southeast Asia, West Asia, Central Asia and other countries around the world. Our products are well received in these markets.
Our Service
Able to quickly respond to customer needs, to provide personalized customization, timely delivery, professional technical support and perfect after-sales service.
Strict Quality Control System
Able to efficiently produce large quantities of products, advanced production processes and stable supply chains, the implementation of strict quality control system. Constantly introduce new technologies and new materials to improve product performance and production efficiency.
Wide Range of Applications
Through the EU CE, RoHs testing, products are widely used in petrochemical, water conservancy and hydrology, machinery and equipment, automobile manufacturing, industrial process control, weighing measurement, people's livelihood applications and other fields.
Yarn Tension Sensor
Yarn tension sensors are designed to measure and monitor the tension in a moving yarn. Precise tension control is essential in textile processes like winding, texturing, and knitting to ensure consistent product quality and minimize downtime caused by yarn breaks. These sensors provide real-time data, allowing for immediate adjustments to maintain optimal tension levels.
|
Capacity |
g |
10-400 |
|
Non-linearity |
%FS |
1 |
|
Hysteresis |
%FS |
1 |
|
Repeatability |
%FS |
1 |
|
Output |
(v) |
0~5 |
|
Power supply voltage |
(V) |
24(DC) |
|
Temperature compensated |
℃ |
-10～+40 |
|
Temperature allowed |
℃ |
-10 ~ +70 |
|
Temperature effect on ZERO balance |
%FS/10℃ |
0.5 |
|
Temperature effect on Output |
%FS/10℃ |
0.5 |
|
Safe overload |
(%FS) |
150 |
|
Ultimate overload |
(%FS) |
200 |
|
Protection class |
|
IP65 |
Functions of Yarn Tension Sensor
Tension Monitoring
Provides continuous measurement of yarn tension.
Real-Time Adjustment
Enables immediate corrections to maintain optimal tension.
Quality Control
Ensures consistent yarn quality by preventing excessive tension variations.
Breakage Reduction
Minimizes yarn breaks, reducing downtime and material waste.
Consistent Tension: Ensures uniform tension throughout the yarn, resulting in consistent product quality.
Reduced Defects: Prevents variations in yarn properties that can lead to defects in the final product.
Enhanced Uniformity: Maintains even tension in each yarn component, essential for producing high-quality textiles and composite materials.
Optimized Tension Levels: Prevents excessive tension that can cause yarn breaks.
Early Detection: Identifies tension irregularities early, allowing for timely intervention.
Minimized Downtime: Reduces machine stoppage due to yarn breaks, increasing overall production time.
Higher Production Speeds: Enables machines to run at optimal speeds without risking yarn damage.
Waste Reduction: Minimizes material waste by preventing yarn breaks and defects.
Automated Control: Facilitates automated tension control, reducing the need for manual adjustments.
Lower Material Costs: Reduces waste and the need for rework, lowering material expenses.
Reduced Labor Costs: Decreases the need for manual monitoring and adjustments, saving on labor.
Energy Efficiency: Optimized tension control can lead to more efficient machine operation, saving energy.
Types of Yarn Tension Sensors
Piezoelectric Sensors
Measures tension using a piezoelectric element that generates an electrical charge under mechanical stress.High sensitivity and ability to measure rapid tension variations.
01
Strain Gauge Sensors
Measures tension by detecting the deformation of a material using strain gauges.High accuracy, overload protection, and long-term stability.
02
Optical Sensors
Measures tension using light beams to detect changes in yarn position or vibration. Prevents hairiness and breakage associated with contact measurement.
03
Capacitive Sensors
Monitors tension variations by measuring electrical charges in the yarn.Effective for yarns with electrical charges.
04
Electromechanical Sensors
Controls yarn presence or absence at a lower cost.Cost-effective for basic yarn control.
05
Applications of Yarn Tension Sensor
Texturing
Monitoring tension in false twist texturing to optimize yarn properties.Enhances yarn elasticity, strength, and uniformity.
Winding
Ensuring uniform tension during yarn winding to create consistent packages.Prevents loose or overly tight wound packages, improving downstream processing.
Knitting
Maintaining consistent tension in knitting machines to prevent defects.Reduces dropped stitches, uneven loops, and other quality issues.
Weaving
Controlling warp and weft yarn tension to produce high-quality fabrics.Prevents yarn breaks and ensures uniform fabric density
Strain Gauge Sensors: These sensors measure the deformation of a material caused by the yarn tension. The change in deformation is converted into an electrical signal, which is then processed to provide a tension reading.
Piezoelectric Sensors: These sensors use piezoelectric elements that generate an electrical charge when subjected to mechanical stress from the yarn tension. The voltage produced is proportional to the tension.
Optical Sensors: These sensors use light beams to measure yarn tension. Changes in the yarn's position or vibration affect the light beam, which is detected by a sensor and converted into a tension measurement.
Factors to Consider When Choosing a Yarn Tension Sensor
Tension Range
Requirement: Choose a sensor with a tension range that matches the expected tension levels of the yarn being processed.
Considerations: Ensure the sensor can accurately measure both the minimum and maximum tension values.
Accuracy and Sensitivity
Requirement: Select a sensor with high accuracy and sensitivity to detect small tension variations.
Considerations: Accuracy affects the consistency of the final product, while sensitivity ensures timely detection of tension irregularities.
Response Time
Requirement: Opt for a sensor with a fast response time to quickly detect and respond to tension changes.
Considerations: Essential for high-speed manufacturing processes where rapid adjustments are necessary.
Durability and Resistance
Requirement: Choose a sensor that is durable and resistant to environmental factors like humidity, temperature, and electrostatic discharge.
Considerations: Ensures long-term reliability and reduces the need for frequent replacements.
Integration and Compatibility
Requirement: Ensure the sensor can be easily integrated into existing machinery and control systems.
Considerations: Compatibility with the machine's software and hardware is crucial for seamless operation.
Cost
Requirement: Balance the cost of the sensor with its features and benefits.
Considerations: While a higher-priced sensor may offer better performance, it's important to assess the return on investment in terms of improved efficiency and reduced waste.
FAQ
As one of the leading tension pressure sensor manufacturers and suppliers in China, we warmly welcome you to wholesale cheap tension pressure sensor in stock here from our factory. All customized products are with high quality and competitive price.
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